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Automated Design for the Runner System of Injection Molds Based On Packing Simulation

 

作者: B.H. Lee,   B.H. Kim,  

 

期刊: Polymer-Plastics Technology and Engineering  (Taylor Available online 1996)
卷期: Volume 35, issue 1  

页码: 147-168

 

ISSN:0360-2559

 

年代: 1996

 

DOI:10.1080/03602559608000086

 

出版商: Taylor & Francis Group

 

数据来源: Taylor

 

摘要:

Multiple injection cavities are automatically balanced by adjusting runner and gate sizes based on an iterative redesign methodology integrated with computer-aided engineering (CAE) packing simulation. For runner balancing, each cavity must be filled simultaneously at uniform pressure. In addition, the time-pressure history of the polymer melt over the entire molding cycle should be considered. Based on the proposed methodology, a multicavity mold with identical cavities is balanced to minimize entrance pressure differences among various cavities at discrete time steps of the molding cycle. The results have shown more than a 95% reduction of the entrance pressure differences over other related studies, and also have demonstrated increased searching performance over other optimization techniques. A family mold with different cavity volumes and geometries is also balanced to minimize pressure differences at the end of the melt flow path in each cavity on a basis of discrete time steps of the molding cycle. The methodology has shown uniform pressure distributions among the cavities during the entire molding cycle.

 

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