The paper reports on constrained hierarchical clustering applied to similarity analysis, the grouping of process plans and, consequently, the parts manufactured in accordance with them. It proposes solutions to some important problems such as: determining a metric of process plan similarity evaluation; the study of a cluster-creating technique with two process plans and a rule for singling out the standard plan; the determination of a logical threshold value for partitioning into families. Validation of the method creates a family set. The ‘strong forms’ of this set constitute definitive partition into families of the process plan set.