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Powder Processing for the Fabrication of Si3N4Ceramics: I, Influence of Spray‐Dried Granule Strength on Pore Size Distribution in Green Compacts

 

作者: Hidehiro Kamiya,   Kenji Isomura,   Genji Jimbo,   Tsubaki Jun‐ichiro,  

 

期刊: Journal of the American Ceramic Society  (WILEY Available online 1995)
卷期: Volume 78, issue 1  

页码: 49-57

 

ISSN:0002-7820

 

年代: 1995

 

DOI:10.1111/j.1151-2916.1995.tb08359.x

 

出版商: Blackwell Publishing Ltd

 

数据来源: WILEY

 

摘要:

The effect of spray‐dried granule strength on the micro‐structure of green compacts obtained by isostatic pressing was quantitatively analyzed. The fracture strength of single granules of Si3N4powder made with ultrafine A12O3and Y2O3powders was measured directly by diametral compression. It was found that fracture strength increased notably with the increasing relative density of the granule and the decreasing size of agglomerates in suspension before spray‐drying. Even when green bodies were prepared at an isostatic pressure of 200 MPa, intergranular pores, which negatively affected densification of the sintered bodies, occurred between unfractured granules. The volume and size of these pores in the green compacts increased with the increasing fracture strength of the granules. In the case of closely packed granules, an isostatic pressure of 800 MPa was required to completely collapse the intergranular pores. A simple equation was derived to calculate the isostatic pressure necessary for complete collapse of intergranular pores in the green compacts, and it was determined that granule strength must be kept as low as possible to obtain uniform green com

 

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