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Image placement errors in x‐ray masks induced by changes in resist stress during electron‐beam writing

 

作者: R. E. Acosta,   Denise Puisto,  

 

期刊: Journal of Vacuum Science&Technology B: Microelectronics and Nanometer Structures Processing, Measurement, and Phenomena  (AIP Available online 1996)
卷期: Volume 14, issue 6  

页码: 4354-4358

 

ISSN:1071-1023

 

年代: 1996

 

DOI:10.1116/1.589052

 

出版商: American Vacuum Society

 

数据来源: AIP

 

摘要:

Image placement demands for x‐ray masks useable in sub‐0.25 μm applications have prompted a renewed effort to further reduce or eliminate sources of mask distortion. In this work we studied a phenomenon that so far had been overlooked among the contributors to poor image placement: the large change in stress of some resists upon exposure. For instance, it was found that the stress of PMMA films changes from ≂1×108dyn/cm2in the unexposed state to ≂1×107dyn/cm2after the exposure dose received during electron‐beam (e‐beam) writing. Becausee‐beam writing is a serial process, this stress change induces a dynamic distortion of the mask, since the force applied on the membrane by the resist film varies continuously as writing of the pattern progresses. The stress of PMMA films was determined as a function of dose for exposures usinge‐beams of 100, 75, and 25 keV energy, broadband UV light (from a Hg lamp), and to x rays from a synchrotron ring with λcharac.=10 Å. In all cases, the stress was found to be a very strong function of the exposure dose at low doses with a slow decay in stress change at larger dose values. The stress changes upon exposure are attributable to changes in molecular weight (MW) distribution, rather than to a reduction in MW only, since the stress of unexposed PMMA films was found to be the same for a wide range (25k to 920k) of initial MW resin. Model experiments demonstrated the correlation between the in‐plane distortion (IPD) of membranes and the lowered resist stress. Because of the drastic stress drop at low doses, fogging prior to writing reduces the distortion problem. Other methods thought to reduce resist stress (various annealing cycles, different solvents, plasticizers) proved unsuccessful. The effect of fogging on IPD was measured for several model cases and found to correlate with the lowered resist stress. Initial evaluation of the changes that fogging induces on the lithographic performance of the resist was performed.

 

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